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INSULATED / COATED APPLICATIONS
ENERGY
Reducing energy consumption and minimizing the carbon footprint are global priorities. Our high-quality winding wires play a vital role in optimizing the use of natural resources and ensuring efficient transmission of electricity to end users..
Distribution Transformers
The transformer industry plays a vital role in supporting Europe’s infrastructure by enabling the final stage of voltage conversion within the electric power distribution system. Distribution transformers reduce high transmission voltages to levels suitable for end users. This process relies primarily on aluminium — and occasionally copper — winding wires. Our high-quality wire, known for its strong adhesion and uniform enamel coating, is perfectly suited for the demanding requirements of distribution transformer manufacturing.
- Round copper wire
- Rectangular copper wire
- Round aluminium wire
- Rectangular aluminium wire
Wind
Harnessing wind energy under extreme environmental conditions demands materials that ensure consistent high performance. In the wind energy sector, flat copper wires — often insulated with advanced materials like glass fibers or mica — are commonly used. These applications require excellent mechanical strength and flexibility to ensure reliable and efficient performance throughout the winding process.
- Rectangular copper wire
Solar
Solar panels are used across a wide range of applications — from large-scale solar farms to smaller commercial and residential installations that supply electricity and hot water. Solar energy is also essential in remote and off-grid locations. Inverters convert the direct current (DC) generated by solar panels into alternating current (AC) for everyday use. Our high-quality wire, featuring excellent adhesion and a smooth enamel surface, is perfectly suited for automated winding processes in solar inverter production.
- Round copper wire
- Rectangular copper wire
- Round aluminium wire
- Rectangular aluminium wire
Water
Generators and transformers are essential components of hydroelectric power plants, where the kinetic energy of flowing or falling water is converted into electrical power. TPC provides a wide range of specialized wires that can be tailored to meet the specific technical demands of these applications, ensuring reliability and high efficiency in energy conversion systems.
- Rectangular copper wire
- Rectangular aluminium wire
TRANSFORMERS
Transformers are fundamental to modern infrastructure and play a crucial role in supporting the growing adoption of electric vehicles. They are also widely used in electronics, household appliances, industrial machinery, welding systems, and instrument transformers that measure high currents and voltages in power systems. Our winding wires are essential to the performance, efficiency, and durability of these transformers, offering excellent mechanical strength and the flexibility required for advanced enamel coatings.
- Round copper wire
- Rectangular copper wire
- Round aluminium wire
- Rectangular aluminium wire
ELECTRIC MOTORS
Electric motors are found in nearly every type of modern product — from household appliances and power tools to pumps, compressors, and large-scale industrial machinery. All of these applications rely on high-performance winding wire. TPC offers reliable and efficient wire solutions tailored to the needs of both consumer and industrial motor manufacturers.
- Round copper wire
- Rectangular copper wire
Generators
Generators come in a wide range of types and sizes — including portable, inverter, induction, and industrial models. They are commonly used in large-scale projects where the quality and reliability of winding wire are critical. At TPC, we develop our products and technical solutions in close collaboration with our customers to ensure they meet the highest standards of performance, durability, and quality.
- Rectangular copper wire
Traction
Traction motors used in the railway industry are engineered to withstand intense mechanical and thermal stress caused by frequent starts, stops, and acceleration. These motors operate under demanding environmental conditions. TPC’s high-performance wire solutions — produced under strict quality controls — ensure long service life and reliable performance, even in the harshest applications.
- Rectangular copper wire
AUTOMOTIVE
TPC has a long-standing partnership with the automotive industry and a deep understanding of its product and delivery requirements. We supply high-quality winding wire solutions across the entire automotive value chain — including power steering systems, starters, alternators, and solenoids — ensuring performance, reliability, and consistency.
Electrical Vehicles
In electric vehicles, the battery supplies energy that powers the stator, which in turn generates the magnetic field driving the rotor. TPC provides a wide range of winding wire solutions tailored for PHEV, HEV, and BEV applications. These projects demand exceptional durability in extreme environments, along with high standards in enamel quality, dimensional tolerances, and resistance to heat and chemicals. Our wires are customized to meet each project's specific needs — including special constructions — to ensure superior performance during the winding process.
- Round copper wire
- Rectangular copper wire
APLICATION CHART
BARE ALUMINIUM WIRES APPLICATIONS
CABLE
Reliable Aluminum Wire Solutions for the Cable Industry
In modern cable manufacturing, aluminum conductors are widely preferred for their cost-efficiency, low weight, and excellent electrical performance. At TPC, we provide trusted aluminum wire solutions engineered to meet the needs of diverse cable applications across power distribution, telecommunications, and industrial sectors.
Our aluminum wires are integral components in the production of:
- Flexible cables (e.g., H07V-R, NYY-Al) – widely used in building installations and industrial environments where easy handling and light weight are crucial.
- Data and communication cables (e.g., CATV, coaxial) – offering effective electromagnetic shielding and signal integrity.
- Overhead power transmission cables (e.g., AAC, AAAC, ACSR) – delivering mechanical strength and corrosion resistance in long-span installations.
- Power distribution cables (e.g., XLPE insulated medium voltage cables) – combining aluminum's conductivity with thermoplastic and thermoset insulation for energy infrastructure.
- Cable armoring and grounding systems – ensuring structural stability and safety during fault conditions.
Key technical features of TPC aluminum wires:
- Homogeneous metallurgical structure and excellent surface finish
- High electrical conductivity tailored to both low-voltage and high-voltage needs
- Stable mechanical properties ensuring processability in extrusion, stranding, or rolling
- Resistance to corrosion, oxidation, and discoloration under environmental stress
We manufacture our wire using Aluminum 1370 drawing stock in accordance with:
- IEC 60889:1987 – Electrical conductors for overhead lines
- ASTM B233:1997 – Standard specification for Aluminum 1370 for electrical purposes
Whether used in energy cables, building wires, underground systems, or motor windings, our aluminum wires provide consistent quality, compliance, and cost-effective performance in today's competitive cable industry.
LIGHTNING CONDUCTOR / GROUNDING PROTECTION
Aluminium Grounding Wires
TPC Aluminium supplies high-performance grounding wires made from premium-grade aluminium alloys, including EN AW-1370 (Al 99.7) and EN AW-6101 (AlMgSi0.5).
Designed for electrical safety and reliability, these conductors provide excellent conductivity, corrosion resistance, and long-term durability. They are widely used in:
- Lightning protection systems
- Earthing / grounding networks
- Electrical safety in residential structures
- Infrastructure and construction projects
- Industrial and commercial facilities
We supply wires in different mechanical conditions (annealed, hard, soft / from F7 to F15) to meet customer requirements. Their soft, twistable, and homogeneous quality ensures smooth handling, shaping, and installation — even in confined environments — reducing labor effort and installation time.
Applicable Standards & Compliance
TPC Aluminium grounding wires are manufactured and tested according to the following international standards:
- IEC 62561-2:2018 – Lightning Protection System Components – Requirements for conductors and earth electrodes
- EN 50164-2:2002 + A1:2004 – Lightning protection components – Conductors and earth electrodes
- EN 573-3:2014 / EN 573-3:2013 – Aluminium and aluminium alloys – Chemical composition
- IEC 60317 & IEC 60851 Series – Winding wire standards defining dimensional tolerances, mechanical strength, and electrical resistance test methods, applicable as reference for measurement and quality control of aluminium conductors.
These standards ensure full compliance with international requirements for mechanical performance, electrical conductivity, material composition, and dimensional accuracy, guaranteeing safe and long-lasting performance in lightning protection and grounding systems.
Available Dimensions & Packaging
- Round Ø 8 mm – 20 kg coils, 18 coils per pallet ( ≈ 360 kg/pallet)
- Round Ø 10 mm – 20 kg coils, 16 coils per pallet ( ≈ 320 kg/pallet)
- Flat 30 x 3 mm – 22 kg coils, 22 coils per pallet ( ≈ 480 kg/pallet)
Compared to traditional galvanized alternatives, aluminium grounding wires are lighter, easier to install, and offer superior corrosion resistance. They maintain reliable electrical performance in outdoor and demanding conditions without degradation.
TPC Aluminium grounding wires are available across the European Union, providing contractors, electricians, and commercial customers with a durable, regulation-compliant, and efficient grounding solution.
RIVET
High-Performance Aluminum Solutions for Rivet Manufacturing
Riveting technologies are vital in industries where lightweight, strength, and corrosion resistance are critical—such as automotive, construction, aerospace, and household appliances. The performance of rivet systems depends heavily on the quality and consistency of raw materials.
TPC Aluminium supplies high-performance aluminum wire and tubes, engineered specifically for the demanding needs of rivet manufacturers.
Product Range
- Aluminum Wires – Designed for cold-forming processes, delivering excellent surface finish and mechanical consistency.
- Diameters: Ø 1.0 – 9.0 mm → ideal for solid rivet production.
- Aluminum Tubes – Optimized for pop rivet (blind rivet) manufacturing, ensuring structural integrity and precision.
- Dimensions: Ø 7.0 – 12.0 mm, wall thickness 0.7 – 1.2 mm.
- Dimensions: Ø 7.0 – 12.0 mm, wall thickness 0.7 – 1.2 mm.
Alloys & Conditions
- Manufactured from EN AW-1370 (Al 99.7) alloy, offering high conductivity and outstanding corrosion resistance.
- Available in annealed, hard, or customized mechanical conditions, tailored to improve forming efficiency and rivet durability.
Key Advantages
- Superior formability → consistent cold forming performance
- Excellent surface quality → clean and reliable rivet heads
- High corrosion resistance → durability in automotive & outdoor applications
- Lightweight with strength → cost savings in transportation and assembly
- Dimensional accuracy → stable production and reduced waste
FILTER
High-Performance Aluminum Wires for Filtration Applications
Our high-purity aluminum wires are widely used in the production of mesh filters across a variety of industries—including chemicals, petrochemicals, food and beverage processing, water treatment, and air filtration.
Thanks to their excellent mechanical strength, corrosion resistance, and consistent surface quality, our wires help ensure the durability and efficiency of filtration systems. Whether used in demanding industrial processes or sensitive applications, TPC’s aluminum wire delivers reliable performance every time.
Versatile Applications Across Industries
At TPC, we recognize that aluminum wire is more than just a conductor — it is a strategic component used across numerous sectors. From energy transmission systems to transformer manufacturing, from electric motors to automotive wiring, and from cable production to grounding technologies, rivet wire, and filtration meshes, our aluminum wire solutions are engineered to deliver performance, reliability, and value. With its light weight, corrosion resistance, and high conductivity, aluminum continues to be a smart material choice for today’s evolving industrial needs.